Customer: EPS FOAM New Zealand
Project Type: Turnkey EPS factory
Location: Christchurch, New Zealand
Inquiry: 17 April 2012
Order: 15 June 2012
Installation: 1–16 October 2012
Production: 17 October 2012
Project Overview
Project Timeline
17 APR 2012
Project inquiry
EPS FOAM submitted its plan for a new EPS factory in Christchurch.
APR 2012
NKL prepared the equipment proposal and commercial quotation.
3 MAY 2012
NKL supplied the factory layout. The customer selected and purchased the building based on this design.
15 JUN 2012
The complete equipment package was confirmed and manufacturing began.
JUN–AUG 2012
NKL manufactured, assembled and tested the machinery before delivery.
AUG 2012
Production equipment, molds, silos, tanks and auxiliary systems were loaded and shipped.
1–16 OCT 2012
NKL engineers guided machine positioning, pipework, electrical connection and commissioning.
17 OCT 2012
The new factory was successfully commissioned and began commercial production.
Factory Planning
Layout designed before the building was purchased
The layout included the pre-expander, silos, vertical block moulding machine, shape moulding machine, cutting machine, finished-product warehouse, cooling-water system, compressed-air system and steam system.
This early planning step helped the customer evaluate building size, production flow, utility areas and equipment positioning before committing to the Christchurch site.

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